5VZ Swap

Research note

Engine assembly bolt sizes (2026-10-27)

98 5VZ-FE (EPC catalog 671460, VZN185L, built 11/1995–08/2000) + the 88 3VZ-E oil pan (EPC 671440, VZN61LV).

Sizes come from Toyota part numbers: 915xx/916xx 9XXXX-G DD LL → DD = diameter, LL = length (checked against parts with published sizes). Pitch comes from FSM SS-2: M6 = 1.0, M8/M10/M11 = 1.25. 90xxx numbers carry no length.

Before buying, measure the old bolt. Anything marked "one source" or UNVERIFIED rests on a single listing or none.

Bottom end

PartQtyP/NSizeHead / washerTorqueStatus
Baffle plate bolt391621-60612 (→90080-11589)M6×1.0×12hex, captive flat washernone in FSM (use SS-2)EPC + decode
Baffle plate nut290179-06080 (→90080-17237)M6×1.0flange nut, on studs 90116-06119–EPC
Strainer brace bolt291621-60612M6×1.0×12hex, captive flat washer7.5 N·mEPC + decode
Strainer nut290179-06036 (→90179-06299)M6×1.0hex nut, on pump studs 15183-650107.5 N·mEPC; new gasket 15147-62020
Rear oil seal retainer bolt691611-60616 (→91611-B0616)M6×1.0×16hex, captive split lock washer8 N·mEPC + decode (same P/N on the 88 3VZ-E)
Oil pump bolt ①491511-60820 (→90080-10169)M8×1.25×20flangesee A/B noteEPC + decode
Oil pump bolt ②391511-60840 (→91511-J0840)M8×1.25×40flangesee A/B noteEPC + decode
Oil pump bolt ③ (top-left corner)191512-61030M10×1.25×30flangesee A/B noteEPC + decode
5VZ pan bolt1590119-06727 (→90080-11177)M6×1.0×10w/ washer7.6 N·mone source (yotashop)
5VZ pan nut490179-06080M6×1.0flange nut7.6 N·mEPC. Pre-08/2000 = 15 bolts + 4 nuts; the FSM's 17 + 2 is the later layout
88 3VZ-E pan bolt (this build)1590119-06206M6, length UNVERIFIEDw/ washer7.6 N·mEPC P/N only. Use the 88 bolts kept with the pan
88 3VZ-E pan nut490179-06036M6×1.0nut7.6 N·mEPC

Oil pump A/B: unresolved. FSM LU-16 shows 1 bolt A (20 N·m) at the top-left boss, and 7 B (42 N·m). The EPC puts the single M10 at that same top-left corner, which would mean M10 = 20 N·m and M8 = 42 N·m. 42 N·m is exactly the SS-2 value for an M8 10T flange bolt (5 lines on the head). A 6T M8 (2 lines) is 21 N·m. Rule: read the head marks (SS-1) and torque per SS-2. Never put 42 N·m on an M8 with fewer than 5 lines.

Top end

PartQtyP/NSizeWasherTorqueStatus
Head bolt, 12-point (TTY)16 (8/head)90910-02077M11×1.25×96, 53 mm threadplate washer 90201-11028 ×1634 N·m + 90° + 90°, oiledP/N EPC; size aftermarket only (Fel-Pro ES72168, Ajusa). FSM gives no max length → replace
Head bolt, recessed (8 mm Allen)290110-08013M8×100none18 N·m, oiledP/N; length one source
Valve cover bolt16 (8/cover)90109-06275M6×1.0×25seal washer 90210-05007 ×166 N·mqty/torque FSM; size one source
Water pump → block7not foundnot found–20 N·mFSM qty/torque only. Measure old bolts or buy Toyota KIT-1052B. The 3 studs on the pump (90116-08270, M8) are for the water inlet

Sources: catcar.info EPC (671460 groups 15-01, 11-05; 671440 group 11-05); toyotapartsdeal 1998 4Runner cylinder head + water pump lists; overlandmetric.com Toyota hardware database; yotashop (90080-11177, KIT-1054, 90116-06119, 90179-06299, 90109-06275, 90210-05007, 90110-08013, KIT-1052B); LGP/Ajusa 81046700; FSM LU-15/16, SS-1, SS-2, SS-27, EM-35, EM-50/51, EM-56, EM-98, CO-8.